Name: Rack and Pinion Pneumatic Actuator
Brand: HEARKEN
SKU: 00200
Rating: 4.9 (150 reviews)

Description

An HBT rack-and-pinion pneumatic actuator is a type of actuator that uses compressed air to move a piston connected to a rack-and-pinion mechanism. The rack is a straight, toothed bar, while the pinion is a small, toothed wheel that engages with the rack. When the pneumatic actuator receives a signal, the compressed air enters the piston chamber and pushes the piston, which moves the rack and pinion. As the rack moves, it rotates the pinion, which, in turn, moves the output shaft or valve stem. The output shaft or valve stem is typically mounted on the top of the actuator and moves in a rotational motion to adjust the position of a valve or other control element. This type of actuator is commonly used in process control applications, such as in the oil and gas industry, chemical plants, and power generation plants.

Standard Specification

Movement：	Standard adjustable 90°±%
Lubrication：	All moving parts are lubricated for a lifelong cycle
Cycle Life：	1,000,000 Operations
Body：	Hard anodised extruded Aluminium alloy
Indicator：	Open/Close Disc
Travel Stops：	External adjustable±5% in both open/closed positions
Springs：	High tensile spring sets of alloy steel
Piston Shaft：	Nickel-plated alloy steel reduces friction
Piston Guides：	Self lubricating(Polypropylene+GF)Piston Seals Nitrile**
Piston：	Die-cast aluminium dual piston
End Caps：	Polyester-coated die-cast aluminium

Working Pressure

Standard Temperature:-20~+80Degree

Low Temperature:-40~+80Degree

High Temperature:-15~+150

Testing For All Actuators

All actuators manufactured by HEARKEN are individually tested. Testing is carried out to check the leakage in both internal and external areas. The angle of rotation and the torque values. All bodies are stamped with the year, the month of production, size and serial number.

Range of Standard Accessories are Available for Direct Mounting


Solenoid Valve	Limit Switch Boxes	Electro-pneumatic Positioner	Declutjable Manual Override Gearbox	High Visibility Indicator

Interface Specification


Drive and Flange to ISO5211 configuration for easy direct mount onto a valve or connection with standardized mounting hardware.	The NAMUR Drive Pinion and NAMUR top mounting connection for direct installation of accessories such as a Limit Switch and Positioner.	The air supply connection is designed in accordance with NAMUR Standard to install the solenoid valve.

Bottom View ISO5211

	Description	Material	ty		Description	Material	ty
1	Indicator Screw	ABS	1	15	O-ring Adjust Screw	N B R (VITON or EPDM on request)	2
2	Position Indicator	ABS	1	16	Washer Adjust Screw	Stainless Steel 304	2
3	Spring Clip	Stainless Steel 304	1	17	Nut Adjust Screw	Stainless Steel 304	2
4	Metal Washer	Stainless Steel 304	1	18	Adjust Screw	Stainless Steel 304	2
5	OeWr asher	Engineering Plastic	1	19	Piston	Die Cast Aluminium Alloy	2
6	Body	Extruded Aluminum Alloy	1	20	Piston Bearing	Engineering Plastic/Anodised	2
7	Inner Washer	Engineering Plastic/Hard Anodised	1	21	Bearing Piston	Engineering Plastic	2
8	Travel Stop	AlloySteel	1	22	O-ring Piston	N B R (VITON or EPDM on request)	2
9	O-ring Pinoin Top	N B R (VITON or EPDM on request)	1	23	Spring Group	Spring Steel	0~12
10	Bearing Pinoin Top	Engineering Plastic	1	24	O-ring End Cap	N B R (VITON or EPDM on request)	2
11	Pinion	AlloySteel (Electroless Nickel Plated) /SS304 is Optional	1	25	End Cap	Cast Aluminum/Polyester Paint	2
12	Bearing	Engineering Plastic	1	26	Cap Screw	Stainless Steel 304	8
13	Bearing Pinoin bottom	N B R (VITON or EPDM on request)	1	27	Stop Screw	Stainless Steel 304	2
14	Hole Sealant	N B R (VITON or EPDM on request)	2	28	Star Adaptor	Carbon Steel	1

Technical Features

1. Anodised Cylinder Block

Anodised cylinder body refers to the surface of the cylinder body that is anodised to form a layer of coating with wear resistance, corrosion resistance, high hardness and high heat resistance. It can enhance the service life and performance of the cylinder block, and is suitable for working in harsh environments such as high pressure, high temperature, and high corrosion. In addition, anodic hardening can also improve the lubricity and dimensional accuracy of the cylinder, making it more suitable for the use of precision machinery.

2. Piston structure

The double-piston rack-and-pinion structure makes it compact in structure, symmetrical in installation, long in service life and fast in action. Reversible in the field by simply flipping the piston, the piston is anodised for greater corrosion and wear resistance.

3. Two independent external travel limit adjustments

As a standard actuator, the travel limit is adjustable from -5° to 10° in the closed position and -5° to 10° in the open position. In this way, the valve stroke can be adjusted accurately, the stroke can be set, and a large stroke adjustment range can be provided.

4. Versatile drive shaft with break-resistant construction

It is easy to switch between parallel squares and diagonal squares, and double square structure (diagonal and parallel) drive shafts are also available. These two solutions facilitate more flexible and lower inventory.

5. Top Adapter for Drive Shaft

In relatively high temperature conditions, the top aluminium alloy adapter connected to the accessory is more accurate and stable when matched with the accessory drive shaft. It is suitable for both single square (diagonal or parallel) and double square structure drive shafts, and both can provide.

6. A compact and stylish structure

Double-acting and spring return (single-acting) actuators have the same cylinder and end cover to reduce inventory, and the action mode can be changed in the field by adding and removing spring assembly modules.

7. Location Indication

The new top adapter is combined with the new valve position indicator, and the position indication of the actuator/valve can be easily adjusted by simply rotating the top adapter and the position indicator 90°. This operation can also be conveniently done on site without dismantling the actuator.

8. Composite bearings and guide rings

Composite bearings on the piston and rack provide precise operation, low friction, and long life. The piston guide ring prevents the output shaft from breaking.

9. Combined preload spring

The spring seat of the high-grade coated steel structure is single and versatile, which is safer and corrosion-resistant.

10. Nickel-plated drive shaft

Fracture-resistant construction, bearing guidance for increased safety and maximum service life of the drive shaft.

11. Machining precision teeth

Piston rack and drive shaft gear can achieve precise positioning, small backlash, and maximum meshing, which can achieve high-efficiency operation in the whole process.

12. Selection of high-quality bearings and seals

Wide operating temperature range, low friction, long life.

13. Screw Fastener

Stainless steel bolt fasteners provide long-term corrosion resistance.

14. Fully compliant with various international norms

The products provided are fully compliant with international standards such as ISO5211, DIN3337, and VID/VED3845, thereby enabling greater interchangeability and more convenient installation of valves and various accessories.

Air Consumption and Weight Table

Model	DA Weight (Kgs)	SR Weight (Kgs)	Air Volume opening	Air Volume closing	Model	DA Weight (Kgs)	SR Weight (Kgs)	Air Volume opening	Air Volume closing	Model	DA Weight (Kgs)	SR Weight (Kgs)	Air Volume opening	Air Volume closing
DA/SR 032	0.7	-	0.04	0.05	DA/SR 092	4.6	5.2	0.64	0.473	DA/SR 210	47	55	7.5	7.5
DA/SR 040	1	1.1	0.08	0.11	DA/SR 105	6.8	6.9	0.95	0.88	DA/SR 240	67	80	11	9
DA/SR 052	1.4	1.5	0.12	0.16	DA/SR 125	8.9	10.1	1.6	1.4	DA/SR 270	97	118	17	14
DA/SR 063	2	2.1	0.21	0.23	DA/SR 140	13	15	2.5	2.2	DA/SR 300	110	130	23.8	29.7
DA/SR 063	2.7	2.9	0.3	0.34	DA/SR 063	20	24	3.7	3.2	DA/SR 350	186	234	35.1	46.3
DA/SR 083	3.1	3.6	0.43	0.47	DA/SR 190	31	35	5.9	5.4	DA/SR 400	289	360	52.6	56

Air Volume Opening&Closing

Model	DA Weight (Kgs)	SR Weight (Kgs)	Air volume opening	Air volume closing	Model	DA Weight (Kgs)	SR Weight (Kgs)	Air volume opening	Air volume closing
32	0.7	-	0.04	0.05	140	13	15	2.5	2.2
40	1	1.1	0.08	0.11	160	20	24	3.7	3.2
52	1.4	1.5	0.12	0.16	190	31	35	5.9	5.4
63	2	2.1	0.21	0.23	210	47	55	7.5	7.5
75	2.7	2.9	0.3	0.34	240	67	80	11	9
83	3.1	3.6	0.43	0.47	270	97	118	17	14
92	4.6	5.2	0.64	0.473	300	110	130	23.8	29.7
105	6.8	6.9	0.95	0.88	350	186	234	35.1	46.3
125	8.9	10.1	1.6	1.4	400	289	360	52.6	56

Output Torque Of HBT Rack and Pinion Pneumatic Actuator

Model	Air supply pressure(Unit:bar)
Model	2	2.5	3	4	4.5	5	5.5	6	7	8
HBT032DA	3	4	5	6	7	8	8	9	11	12
HBT040DA	5	6	7	10	11	12	13	14	17	19
HBT052DA	8	10	12	16	18	20	22	24	28	32
HBT063DA	15	18	22	29	33	36	40	44	51	58
HBT075DA	20	25	30	40	45	50	55	60	70	80
HBT083DA	31	39	47	63	70	78	86	94	110	125
HBT092DA	45	56	68	90	102	113	124	135	158	181
HBT105DA	66	83	99	132	149	165	182	198	231	264
HBT125DA	100	125	150	200	226	251	276	301	351	401
HBT140DA	171	214	256	342	385	427	470	513	598	684
HBT160DA	266	332	399	532	598	665	731	798	931	1064
HBT190DA	426	532	638	851	958	1064	1170	1277	1490	1702
HBT210DA	532	665	798	1064	1197	1330	1463	1596	1862	2128
HBT240DA	769	932	1154	1539	1731	1924	2116	2308	2693	3078
HBT270DA	1170	1462	1754	2339	2632	2924	3216	3509	4094	4679
HBT300DA	1526	1908	2289	3052	3434	3815	4197	4578	5341	6104
HBT350DA	2285	2856	3427	4570	5141	5712	6283	6854	997	9139
HBT400DA	3256	4070	4884	6512	7326	8140	8954	9768	11396	13024

Output torque of air springs

Unit:N.m
Output torque of air springs																Spring's output
Air pressure		2.5BAR		3BAR		4BAR		5BAR		6BAR		7BAR		8BAR		Spring's output
Model	Spring Qty.	0°	90°	0°	90°	0°	90°	0°	90°	0°	90°	0°	90°	0°	90°	90°	0°
Model	Spring Qty.	Start	End	Start	End	Start	End	Start	End	Start	End	Start	End	Start	End	Start	End
HBT-52SR	5	5.7	3.8	7.6	5.7											6.2	4.3
	6	4.9	2.5	6.9	4.5	10.9	8.5									7.4	5
	7	4	1.3	6	3.3	9.8	7.3	14	10.4							8.6	5.9
	8			5.2	2	9.2	6	13.2	9.1	17.2	14.1					9.9	6.7
	9			4.3	0.8	8.3	4.8	12.3	7.9	16.3	12.8	20.3	16.8			11.1	7.6
	10					7.4	3.6	11.5	6.7	15.5	11.6	19.5	15.6			12.4	8.5
	11					6.6	2.3	10.6	5.4	14.6	10.4	18.6	14.3	22.6	18.3	13.6	9.3
	12							9.7	4.2	13.8	9.1	17.8	12.2	21.8	17.1	14.8	10.2
HBT-63SR	5	11.4	7.7	15	11.4	22.3	14.9									10.4	6.8
	6	10.1	5.7	13.6	9.3	20.9	16.6	28.3	23.9							12.5	8.2
	7	8.6	3.6	12.5	7.2	19.5	14.5	26.8	21.9							14.6	9.6
	8			10.9	5.1	18.2	12.4	25.5	19.8	32.8	27	40.1	34.3			16.7	10.9
	9					16.8	10.4	24.1	17.7	31.4	24.9	38.7	32.2			18.8	12.3
	10					1.4	8.2	22.8	15.6	30	22.8	37.3	30.1	44.7	37.4	20.9	13.7
	11							21.5	13.5	28.7	20.7	36	28	43.3	35.3	22.9	15
	12							20	11.4	27.3	18.6	34.6	25.9	41.9	33.3	25	16.4
HBT-75SR	5	14.5	10.5	19.4	15.5	29.5	25.7									14.5	10.5
	6	12.4	7.6	17.3	12.6	27.4	22.7	37.5	32.8							17.4	12.7
	7	10.4	4.8	15.2	9.7	25.3	19.9	35.4	29.9							20.3	14.8
	8			13.1	6.8	23.1	16.9	33.3	27	43.2	37	53.3	47			23.2	16.9
	9					21	14.1	31.2	24.1	41.1	34.1	51.2	44.2			26.1	19
	10					19	11.1	28.8	21.2	39	31.2	49.1	41.2	59.1	51.2	29	21.1
	11							27	18.3	37	28.3	47	38.4	57	48.4	31.9	23.2
	12							24.9	15.4	34.9	25.4	44.9	35.4	54.9	45.4	34.7	25.3
HBT-83SR	5	23.3	16.1	31.1	24	46.8	39.7									23	15.8
	6	20.1	11.5	28	19.3	43.7	35.1	59.4	50.7							27.6	19
	7	17	6.9	24.8	14.8	40.5	30.5	56.2	46.2							32.2	22.1
	8			21.7	10.1	37.4	25.8	53.1	41.5	68.8	57.2	84.5	72.9			36.8	23.2
	9					34.2	21.3	49.9	37	65.6	52.6	81.2	68.3			41.4	28.5
	10					31	16.6	46.7	32.3	62.4	48	78.1	63.7	93.8	79.3	46	31.6
	11							43.6	27.7	59.3	43.4	75	59.1	90.6	74.8	50.6	34.8
	12							40.4	23.2	56.1	38.9	71.7	54.5	87.4	70.2	55.2	38
HBT-92SR	5	33.1	22	44.2	33.2	66.8	55.9									34.4	23.3
	6	28.4	15.2	39.6	26.4	62.2	49	84.8	71.6							41.2	28
	7	23.8	8.2	34.9	19.4	57.5	42.1	80.2	64.7							48.1	32.7
	8			31.3	12.6	52.9	35.2	75.5	57.9	98.1	80.5	120.7	103			55	37.3
	9					48.2	28.4	709	51	93.5	73.6	116	96.1			61.9	42
	10					43.6	21.5	66.2	44.1	88.8	66.7	111.3	89.2	134	111.8	68.7	46.7
	11							61.5	37.2	84.1	59.9	106.6	82.4	129.2	105	75.6	51.4
	12							56.8	30.4	79.4	53	101.9	75.5	124.5	98.1	82.5	56
HBT-105SR	5	51	33.4	67.5	49.9	100.6	83							124.5		49.2	31.6
	6	44.7	23.5	61.1	40	94.2	73.2	127.3	106.2							59.1	38
	7	38.4	13.7	54.9	30.3	87.9	63.4	121	96.4							68.9	44.3
	8			48.5	20.4	81.6	53.5	114.7	86.5	147.7	119.6	180.8	152.7			78.7	50.6
	9					75.3	43.7	108.4	76.8	141.5	109.8	174.5	142.9			88.6	56.9
	10					68.9	33.4	102	66.5	135.1	99.6	168.2	132.6	201.2	165.7	98.4	63.3
	11							95.7	57	127.7	90.1	161.8	123.1	194.8	156.2	108.3	69.6
	12							89.4	47.5	122.5	80.6	155.5	113.6	188.6	146.7	118.1	75.9
HBT-125SR	5	73	47	98	72	148	122									79	52
	6	63	31	88	56	138	107	188	157							94	63
	7	52	15	77	40	127	90	178	141							110	73
	8			67	25	117	75	167	125	217	176	268	226			125	84
	9					107	59	157	109	207	159	257	210			141	94
	10					96	44	146	94	196	144	247	194	297	245	157	105
	11							136	78	186	128	236	178	286	228	173	115
	12							125	63	176	113	226	163	276	213	188	125
HBT-140SR	5	128	85	171	127	256	213									129	86
	6	111	59	154	102	239	187	325	273							155	103
	7	94	33	137	76	222	162	308	247							181	120
	8			120	50	205	136	291	221	376	307	462	392			206	137
	9					187	110	273	196	358	281	444	367			232	155
	10					170	84	256	169	341	255	427	340	512	426	258	172
	11							238	143	324	229	409	314	495	400	284	189
	12							221	118	307	203	392	289	478	374	310	206
HBT160SR	5	193	124	259	191	392	324									208	140
	6	165	83	232	149	365	282	498	415							250	168
	7	137	41	203	107	336	240	469	373							292	196
	8			176	66	309	199	442	237	575	465	708	598			333	223
	9					280	157	413	290	546	423	679	556			375	251
	10					253	115	386	248	519	381	652	514	785	647	417	279
	11							358	207	491	340	624	473	757	606	458	307
	12							330	165	463	298	596	431	729	564	500	335
HBT190SR	5	332	222	438	329	651	542									309	200
	6	292	161	398	267	611	480	824	693							371	240
	7	252	99	358	205	571	418	784	631							433	280
	8			318	143	531	356	744	569	957	782	1169	995			495	320
	9					491	295	704	507	917	720	1130	933			557	360
	10					451	233	664	446	877	658	1090	871	1302	1084	618	400
	11							624	384	837	597	1050	809	1263	1022	680	440
	12							584	322	797	535	1010	748	1223	960	742	480
HBT210SR	5	390	285	523	418	789	684									380	275
	6	335	209	468	342	734	608	1000	874							456	330
	7	280	133	413	266	679	532	945	798							532	385
	8			358	190	624	456	890	722	1156	988	1422	1254			608	440
	9					569	380	835	646	1101	912	1367	1178			684	495
	10					514	304	780	570	1046	836	1312	1102	1578	1368	760	550
	11							725	494	991	760	1257	1026	1523	1292	836	605
	12							670	418	936	684	1202	950	1468	1216	912	660
HBT240SR	5	552	409	744	600	1129	985									554	410
	6	470	297	662	489	1047	874	1432	1259							665	492
	7	388	187	580	379	964	764	1349	1149							775	575
	8			498	268	883	653	1267	1037	1652	1422	2037	1807			886	656
	9					800	542	1185	926	1569	1311	1954	1696			998	739
	10					718	431	1103	816	1488	1201	1874	1586	2257	1970	1108	821
	11							1021	705	1406	1090	1791	1474	2176	1859	1219	903
	12							939	594	1323	979	1708	1363	2093	1748	1330	985
HBT270SR	5	903	675	1195	968	1779	1552									787	560
	6	790	519	1083	811	1667	1396	2252	1984							943	672
	7	679	361	972	654	1556	1238	2141	1823							1101	783
	8			860	497	1444	1081	2029	1666	2614	2252	3199	2836			1258	895
	9					1332	923	1917	1509	2502	2094	3087	2678			1416	1007
	10					1220	767	1805	1352	2390	1937	2974	2521	3560	3107	1572	1119
	11							1693	1194	2278	1779	2862	2364	3448	2949	1730	1231
	12							1582	1037	2167	1623	2751	2207	3336	2792	1887	1342
HBT300SR	5	1097	729													1061	730
	6	935	494	1316	875											1273	876
	7	772	258	1153	639	1916	1402									1485	1022
	8			991	403	1754	1166	2517	1929							1697	1168
	9					1592	930	2355	1693	3118	2456					1909	1314
	10					1430	695	2193	1458	2956	2221	3719	2984	4482	3747	2122	1460
	11							2030	1222	2793	1985	3556	2748	4319	3511	2334	1606
	12							1868	986	2631	1749	3394	2512	4157	3275	2546	1752
HBT350SR	5	1553	964													1702	1173
	6	1292	586	1863	1157											2043	1408
	7	1031	208	1602	779	2745	1922									2383	1642
	8			1341	401	2484	1544	3626	2686							2724	1877
	9					2224	1165	3336	2307	4508	3449					3064	212
	10					1963	787	3105	1929	4247	3071	5390	4214	6532	5356	3405	2346
	11							2844	1551	3986	2693	5129	336	6271	4978	3745	2581
	12							2584	1172	3726	2314	4869	3457	6011	4599	4086	2816
HBT400SR	7	2028	869													2880	1837
	8	1736	411	2550	1225											3292	2100
	9			2259	768	3887	2396									3703	2362
	10			1967	311	3595	1939	5223	3567							4115	2624
	11					3303	1482	4931	3110	6559	4738					4526	2887
	12					3012	1025	4640	2653	6268	4281	7895	5908	9523	7536	4938	3149
	13							4348	2195	5976	3823	7603	5450	9231	7078	5349	3412
	14							4057	1738	5685	3366	7312	4993	8940	6621	5761	3674
	15							3765	1281	5393	2909	7020	4536	8648	6164	6172	3937
	16									5101	2452	6728	4078	8356	5707	6584	4199

Model	A	B	C	D	E	F	G	H	I	J	K	L	M	N	Z	Φ	Air Connection	Flange Size
DA/SR-32	23	23	46	46	66	46	25	50		Φ36		M5x8	9	11	110	Φ40	NAMUR G1/4"	F03/F05
DA/SR-40	28.5	36.5	60	60	80	52	30	80	Φ36	Φ50	M5x8	M6x10	11	14	122	Φ40	NAMUR G1/4"	F03/F05
DA/SR-52	30	41.5	65.5	72	92	65	30	80	Φ36	Φ50	M5x8	M6x10	11	14	147	Φ40	NAMUR G1/4"	F03/F05
DA/SR-63	36	47	81	88	108	72	30	80	Φ50	Φ70	M6x10	M8x13	14	18	168	Φ40	NAMUR G1/4"	F05/F07
DA/SR-75	42	53	94	99.5	119.5	81	30	80	Φ50	Φ70	M6x10	M8x13	14	18	184	Φ40	NAMUR G1/4"	F05/F07
DA/SR-83	46	57	98.5	108.7	128.7	92	30	80	Φ50	Φ70	M6x10	M8x13	17	21	204	Φ40	NAMUR G1/4"	F05/F07
DA/SR-92	50	58.5	111	116.5	136.5	98	30	80	Φ50	Φ70	M6x10	M8x13	17	21	262	Φ40	NAMUR G1/4"	F05/F07
DA/SR-105	57.5	64	122.5	133	153	109.5	30	80	Φ70	Φ102	M8x13	M10x16	22	26	268	Φ40	NAMUR G1/4"	F07/F10
DA/SR-125	67.5	74.5	145.5	155	185	127.5	30	130	Φ70	Φ102	M8x13	M10x16	22	26	301	Φ55	NAMUR G1/4"	F07/F10
DA/SR-140	75	77	161	172	202	137.5	30	130	Φ102	Φ125	M10x16	M12x20	27	31	390	Φ55	NAMUR G1/4"	F10/F12
DA/SR-160	87	87	184	197	227	159	30	130	Φ102	Φ125	M10x16	M12x20	27	31	458	Φ55	NAMUR G1/4"	F10/F12
DA/SR-190	103	103	215	230	260	189	30	130		Φ140		M16x25	36	40	525	Φ80	NAMUR G1/4"	F14
DA/SR-210	113	113	235.5	255	285	210	30	130		Φ140		M16x25	36	40	532	Φ80	NAMUR G1/4"	F14
DA/SR-240	130	130	264.5	289	319	245	30	130		Φ165		M20x25	46	50	602	Φ80	NAMUR G1/4"	F16
DA/SR-270	147	147	299	326	356	273	30	130		Φ165		M20x25	46	50	718	Φ80	NAMUR G1/2"	F16
DA/SR-300	162	174	330	350	380	312	30	130		Φ165		M20x25	46	50	760	Φ80	NAMUR G1/2"	F16
DA/SR-350	190	195	483	410	440	365	30	130		Φ254	M20x25	8xM16x25	46	50	920	Φ80	NAMUR G1/2"	F16/F25
DA/SR-400	260	260	466	466	496	298	30	130		Φ254	M20x25	8xM16x25	46	50	940	Φ80	NAMUR G1/2"	F16/F25

Rack and Pinion Pneumatic Actuator

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